Pallet truck Risk Assessment

A comprehensive Risk Assessment for the safe use of a pallet truck.

A pallet truck, often referred to as a pallet jack or pump truck, is a vital wheeled tool specifically designed for lifting and transporting pallets, which are standardised wooden or plastic platforms used for storing and moving goods. These versatile devices are commonly found in warehouses, distribution centres, retail environments, and manufacturing facilities, where the handling of pallets is a frequent necessity.

Pallet trucks feature long, fork-like extensions that slide underneath the pallet, allowing operators to efficiently lift the entire load off the ground. By employing a pump handle, the operator can elevate or lower the pallet using a hydraulic lifting mechanism that provides smooth operation. This intuitive design helps minimise manual lifting, which significantly reduces the risk of injury associated with moving heavy items.

These trucks are specifically engineered to enhance operational efficiency by enabling the swift movement of pallets over short distances, making them a vital asset in environments where quick turnaround times are crucial. Depending on the model, pallet trucks can be classified as manual, which rely on the operator's physical strength to manoeuvre and lift the load, or powered, equipped with electric motors that assist with lifting and propulsion, allowing for heavier loads to be transported with ease.

In addition to their practical functionality, pallet trucks are a cost-effective solution for improving workplace safety and ergonomics. By facilitating the safe handling of heavy loads, they help prevent accidents and injuries while promoting a more organized and efficient workflow. Overall, pallet trucks represent an indispensable tool for businesses that depend on the effective management of palletised goods.

This document is:

• Recognised by local authorities
• Recognised by principal contractors
• Suitable for CDM sites
• Approved by H&S managers

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Some sample text from this document reads:

'Lower limb damage from strike injury with a pallet truck'

• Persons operating the pallet truck and other persons within the local vicinity may suffer strike wounds

• Only trained personnel are allowed to operate the pallet truck

• Truck to be pumped to the correct height to enable ramp access

• Pallet truck to be pulled under normal use and only pushed when turning or manoeuvring

• Loads to be secured on pallets

• Height release lever to be used as a brake in an emergency.

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